top of page



Should we reduce the mine targets or request more capital? -there's a more profitable solution
The Problem: The orange curve is the production norm for most coal mines, whereas the blue curve is the goal for any coal mine. With such...
Aug 6, 20242 min read
Â
Â
Â


Beyond "Safety-I": A New Paradigm for Mining Productivity & Safety
Miners are under constant pressure to improve Safety. After years of fatality reduction, progress is now stagnant. We are in a difficult...
Jul 24, 20243 min read
Â
Â
Â


A Step Change in Mining Safety: Expanding the Safe Production Edge
In our last poll we asked:" Which strategy is more likely to enhance mining safety while mitigating legislative pressure." The answers...
Jul 24, 20243 min read
Â
Â
Â


Exceptional Longwall mine performance by an Australian client during 2023.
Our Australian Longwall client increased production operating time by 33% in 2023, which translated into a significant increase in sales...
Jun 22, 20241 min read
Â
Â
Â


Leadership Lessons That Saved a Mine (and May Transform Yours)
"The task of leadership is to create an alignment of strengths so strong that it makes the system's weaknesses irrelevant."-Peter...
Jun 22, 20241 min read
Â
Â
Â


A step change in operational excellence, by Hendrik Lourens
When we think of operational excellence, we usually think about maximising the efficiency of all the parts of our operation. We attempt...
May 20, 20243 min read
Â
Â
Â


Why does ROM (Run of Mine) production run well below budget?
We observe an interesting phenomenon when looking at various mines and their ROM production. The ROM production average is always below...
Mar 29, 20241 min read
Â
Â
Â


Breakthrough Longwall Performance
See how the SIMEC Tahmoor Coking Coal mine used TOC to shift their focus from trying to maximise tonnes from the longwall to ensuring...
Mar 29, 20241 min read
Â
Â
Â


The key to achieving PEACE OF MIND- reducing production variabilit
Over the years, we have noticed some surprising benefits when the organisation focuses on maximising flow through the bottleneck and...
Oct 12, 20231 min read
Â
Â
Â


Supporting Business Improvement for dramatic bottom line impact
Enabling business improvement to deliver a step change in value: According to a 2019 survey, most miners believe business improvement...
Sep 16, 20232 min read
Â
Â
Â


Adding agility to a traditional management operating system.
A Dual Management Operating System: Bridging the Gap between Agility and Hierarchical Efficiency for Optimal Productivity." In a...
Sep 16, 20232 min read
Â
Â
Â


Alternatives to cost cutting for handling the next commodity downturn.
Weathering the next commodity downturn: With economic storm clouds gathering and some commodities starting to turn down, the pressure to...
Sep 16, 20232 min read
Â
Â
Â


Taming managerial attention overload through focus and simplification
Mine management is easily the busiest group we deal with. With the advent of cheap computing and storage costs, the amount of data...
Aug 12, 20232 min read
Â
Â
Â


Stagnant safety and productivity– common root cause and solution?
Miners are under constant pressure to improve Safety. After years of fatality reduction, progress is now stagnant. We are in a difficult...
Aug 12, 20232 min read
Â
Â
Â


Don’t debottleneck before stabilising production at a higher flow rate:
When the mining cycle delivers good financial performance, increasing production by adding more capacity becomes desirable. This is often...
Aug 12, 20232 min read
Â
Â
Â


Rethinking Blame: A powerful lever to Improve Engagement & Productivity
In the last post, we highlighted the importance of increasing engagement and creating a culture of cooperation to improve mine...
Aug 12, 20232 min read
Â
Â
Â


Cooperation: The Secret Ingredient to Boosting Mine Productivity
Our last blog post delved into Arrie van Niekerk's three-bottle experiment, demonstrating how identifying and addressing bottlenecks can...
Aug 12, 20232 min read
Â
Â
Â


The Power of the Bottleneck: How the Theory of Constraints unleashes mine potential
Our experience is that the mining process is inherently more variable than manufacturing; there are more environmental surprises, and the...
Aug 12, 20231 min read
Â
Â
Â


Why is the mine plan shelf-life so short?
Why is the mine plan shelf-life so short? After publishing "Crime against mine planning", Mark Bowater hosted a poll to identify the main...
Aug 12, 20231 min read
Â
Â
Â


The modern mining manager: drowning in data
Mine executives and superintendents put forth immense effort each month to meet their operational KPIs and keep employees safe. Starting...
Aug 12, 20231 min read
Â
Â
Â
bottom of page